OPTIMIZE YOUR SORBENT INJECTIONS USING REAL-TIME MEASUREMENT OF SO3
SO3 emissions have a significant impact on the environment and plant infrastructure. Because of this, the power plant industry is looking for a continuous measurement system to reliably monitor SO3. Through extensive application development and long term field testing, SICK has successfully solved this most challenging of measurement tasks:
Online Measurement of SO3 and H2 SO4.
The benefits of real-time monitoring of SO3
- Significant cost savings by optimized injection of dry sor-
bents through feed-forward/feed-back control inputs - Avoiding blue plumes and potential fines
- Reducing corrosion and extending the life of key pollution
control and plant systems, such as duct works, bag house
filters and air heater equipment - Increased efficiency in ACI (Activated Carbon Injection)
systems for Hg control. - Additional measurement of NO, HCl and NH3 provide signif-
icant possibilities to optimize SCR and other control loops - Reduction of acid dewpoint allows plants operational flexi-
bility with load and process temperatures
Real time SO3 measurement COST SAVING BY OPTIMIZING YOUR SORBENT INJECTIONS
| SICK Calculator | ||
|---|---|---|
| Fuel Gas Rate | Lbs/Hr | |
| Fuel Gas Cost | $ | $/lbs |
| Annual Plant Operating | hr/year | |
| Fuel Usage | Lbs/Yr | |
| Fuel Costs – Month | $ | USD/Month |
| Fuel Costs – Annual | $ | USD/Year |
| % Savings | ||
| Fuel Savings – Month | $ | USD/Month |
| Fuel Savings – Annual | $ | USD/Year |
| SICK MFA Subscription | $ | Annual Subscription USD |
| Net Savings – Monthly | $ | USD/Month |
| Net Savings – Annually | $ | USD/Year |
- Buy the data, not the hardware. SICK will provide a calibrated input to your DSI control system.
- During the pre-sales phase, an expert will visit your site and work with you to locate the optimal measuring location for your control needs
- SICK will supply the equipment, and on-site EPA Method 8A calibration, so you can be sure your data is accurate.
- Over the course of the subscription term, SICK will supply all preventative maintenance through quarterly site visits and 24/7 remote monitoring capability.
- All for one monthly fee
- Start optimizing your DSI system quicker, by using operations vs. capitol budgets
- Realize instant cash flow due to DSI savings
- We maintain the system for you, freeing up plant personnel to focus on other important tasks.
- An all-in-one solution giving you everything you need, from both a hardware and service standpoint,
Subscription model
Your benefits
Analyzer solution
This solution is based on the well-known, proven MCS100E analyzer platform. It utilizes the hot measurement technique paired with infrared spectroscopy. It is the ideal solution for measurement of SO 3 and H2 SO 4 . The sample gas is pulled through a heated sample system ensuring the process gas is kept above acid dew point at 390 ° F (200 °C). The advantage: is leaves the sample gas unchanged, giving a true picture of gas composition while delivering a real-time response.
In addition to SO 3 and H2 SO 4 , the MCS100E HW measures up to 6 IR gas components – many components for cross-interference correction, such as SO2 , H2 O, NO, CO2 . Other components commonly measured by the MCS100E are HCl and NH3 which can provide additional process control benefits.
SICK has provided over 4,500 hot analyzers systems over the past 30 years. This means that the MCS100E analyzer is well designed and well known to SICK, ensuring operational reliability and high data availability.
